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CSI Electronics is a premier contract manufacturer of printed circuit boards (PCBs), electromechanical assemblies, wire harnesses, and cable assemblies. We specialize in providing complex electronics solutions for use in demanding industries such as aerospace, automotive, consumer goods, industrial instrumentation, medical, and military and defense, among others. By assigning dedicated account managers and product engineers to each client, we maintain thorough communication and develop a thorough understanding of the customer’s needs to ensure we meet and exceed every expectation. 

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Our technicians and engineers at CSI Electronics have extensive experience designing and manufacturing custom wire harnesses and cable assemblies tailored to the precise needs of the application. We build your wire harnesses and cable assemblies exactly to your specifications submitted in your drawings. When needed, our engineers will always be available to help you determine appropriate specifications for your use case.

Our capabilities for wire harnesses and cable assemblies include:

  • Custom cable assemblies and wire harnesses built to spec
  • IPC/WHMA-A-620 Class 1, 2 and 3
  • Automated wire cutting and stripping
  • Single-piece and low-volume production
  • Rapid turns
  • Custom labeling
  • Design assistance/support
  • Part/material sourcing and procurement
  • Kitting (full or partial kits)
  • Product documentation
  • Application engineering
  • Prototypes within 48 hours
  • Testing
  • Rework/repair
  • Turnkey integrations

We can work with electrical wires, coax, ethernet, and any other type of cable need. We’re adept at producing numerous types of wire and cable solutions for virtually any application environment. 

Please see the table below for our full list of capabilities.

General capabilities
  • Product design support
  • Prototypes
  • PCB assembly
  • Cable assembly
  • Box builds
  • Testing
  • Rework/repair
  • Turnkey integrations
Services
  • Automated wire cutting and stripping
  • Automotive wiring
  • Commercial
  • Industrial
  • Marine wiring
  • Power
Capabilities/products
  • Battery cables
  • Cables
  • Control panel harnesses/assemblies
  • Control system harnesses/assemblies
  • Power cable assemblies
  • Ribbon cable assemblies
Wire harness/cable assembly features
  • Braiding
  • Exact reproduction
  • Heat-resistant
  • Oil-resistant
  • Universal harness
  • Water-resistant
  • Bindings:
    • Clamp
    • Cable tie
    • Cable lacing
    • Sleeve
    • Electrical tape
    • Conduit
    • Extruded string
Panel features
  • Hydraulic
  • Pneumatic
  • Programmable
  • Touchscreen
  • Turnkey
  • Variable Frequency Drives (VFDs)
Connector types
  • 8P8C
  • Blade
  • Crimp-on
  • D-subminiature/D-sub (DB)
  • Direct current (DC)
  • DIN
  • Keyed
  • Plug and socket
    • Male/female
    • Hermaphroditic
  • Ring and spade
  • USB
  • Wire nuts
  • Audio/video:
    • 3.5mm
    • Banana plug
    • BNC
    • VGA/HD15
    • RCA
    • RF
    • Speaker pin
    • Tip, ring, sleeve (TRS)
    • XLR
AWG
  • 0000
  • 000
  • 00
  • 0-30
Additional capabilities
  • Consultation
  • Electromechanical assembly
  • Fabrication
  • Design support
Production volume
  • Single piece and small volumes
Lead times
  • Rapid turn minimum: 5 days
  • Quoted on job-by-job basis
  • Emergency services available
  • Rush services available
Certifications and standards
  • IPC/WHMA-A-620 Class 1, 2 and 3
  • ISO 9001:2015 Certified
Industries served
  • Agricultural and farming
  • Alternative energy
  • Appliance commercial
  • Automation
  • Automotive
  • Biomedical
  • Commercial
  • Communications
  • Computer and electronics
  • Department of Defense (DOD)
  • Genetics
  • Heavy equipment
  • Industrial
  • Machinery
  • Manufacturing
  • Marine
  • Material handling and processing
  • Medical
  • Medical devices
  • Military
  • Municipal
  • Nano technology manufacturing
  • Optical
  • Paper mill
  • Plumbing
  • Pneumatics
  • Power generation – wind
  • Pumps
  • Research
  • Robotics
  • Semiconductor
  • Specialty machinery
  • Turf and garden
  • Universities and learning institutions
  • Wastewater (water and wastewater treatment)
File formats
  • AutoCAD (DWG)
  • Gerber
  • NC drill files
  • BMP
  • DXF
  • GIF
  • IGES for ANSI compliance
  • Inventor (IDW, IPT)
  • JPG/JPEG
  • PDF
  • SolidWorks (SLDPRT, SLDDRW, SLDDRT)
  • STEP
  • TIFF
  • Unigraphics (PRT)

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CSI Electronics abides by our commitment to provide total solutions package for our partners. CSI can deliver directly to your customer or can schedule deliveries at requested times during the year to support seasonal activity or specialized inventory management practices. Our turnkey approach allows you, our partner, to decide how much or how little help you require to make your concepts a reality, and our flexible team approach provides you with excellent support and rapid response times.

To see how we can support your project, please contact us or request a quote today.